Forge Motorsport Intercooler Upgrade Kit suits Toyota GR Yaris

Ex Supplier - ETA 3-5 days Gains of 10bhp and 10lbft
Temperature drops of up to 20°C
Reduced turbo lag, increased response
Utilising a race specification tube and fin construction air core
A smoother power curve
Volumetric increase of more than 100%, without additional lag

Designed, produced and tested at FP headquarters in the UK. Throughout the development process we have strived to improve the efficiency and performance of the Yaris GR’s engine. Our project brief was to develop an intercooler utilising all of the available space available in the original position of the OEM intercooler, and to ensure the inlet air temperature is reduced, without any negative effects on the boost pressure or engine and transmission cooling.

Using a combination of scanning software and traditional measuring methods, and then fine tuned by Forge's computational fluid dynamics (CFD) team, allowing the end tanks were initially created by 3D printers. Then allowing alloy cast prototypes from the 3D prints using a sand casting technique and started the testing procedure on various types of intercooler cores.

Before getting to work on the dyno, we spec'd three different type of cores; one of these being bar and plate and two being a tube and fin construction - with all three cores having different internal and external fin pitches and configurations. We then welded the test parts ready for testing along with fabricating an internal baffle to the inlet (hot side) of the end tank. This is to ensure, from our CFD research, that the total volume of the core internal is utilised for optimum performance.

Features:
Minimum Gains of 10bhp and 10lbft
Temperature drops of up to 20°C over factory
Reduced turbo lag, means increased response
Greater intercooler core surface area for greater heat dissipation
Made with a race spec'd tube and fin construction air core
High flow sand cast end tanks welded to the core ensuring optimum air transition for cooling efficiency
Dyno proven horsepower and torque gains, see data sheet
A smoother power curve, for transitional torque
Volumetric increase of more than 100%, without additional lag, and factory position fitting
Includes all necessary hardware and instructions for installation